Make Roadware 10 Minute Concrete Mender part of your bridge preventative maintenance program. Repair cracks as they develop when they are small. Don’t let small cracks turn into big problems. Roadware 10 Minute Concrete Mender™ is extremely tough and will withstand even the harshest punishment. Use all year long… may be applied at temperatures as low as -20° F with excellent results.
Roadware 10 Minute Concrete Mender is great repairing surface cracks in a bridge deck. The flow-and-go application along with the 10 minute cure time allow repair crews to get on and off the bridge quickly. Traffic can be returned to the bridge in just 10 minutes after application. In the Philippines, crews often work at night when traffic is low and working conditions are cooler.
Crews work in teams. One person shoots the Concrete Mender from 600ml cartridges, one person applies filler sand, and one person trowels the repair smooth.
Workers repairing cracks in the Bantum Bridge in the Philippines using Roadware 10 Minute Concrete Mender.
What are the reasons DOT’s Roadware?
1) “Safety for the driving public.” Roadware repairs are ready for traffic in 10 minutes. Lane closure time is dramatically reduced.
2) “Safety for my crew.” The interstate is a dangerous work environment, the quicker repairs are made, the less exposure to the hazards of working on a heavily traveled interstate.
3) “Saves a lot of money.” Quick cure times, easy mixing, straight forward application, and good long term performance makes Roadware 10 Minute Concrete Mender a good value. After a few days of training, the crew was able to repair a bridge in half a day. One district in Wisconsin saved about $1500 per bridge over conventional repair methods. No overnight lane closures are needed and crews are more productive with less equipment requirements.
For many years, engineers have looked for ways to fully inject repair polymers into cracked concrete structures. The general consensus is to seal off the crack with a sacrificial epoxy and install injection ports every few inches. Then thick epoxy is injected under high pressure into the crack with expensive resin injection pumps. The process is time-consuming, the epoxy is brittle, the equipment is expensive and the skill level is highly specialized. This makes epoxy injection slow, expensive and not really effective in the field.
At Roadware, we look for ways to make concrete repair fast, effective and easy.
Fast is better. When injecting Roadware 10 Minute Concrete Mender into concrete, the fast gel and cure time allows you to make a full depth repair from the bottom of the crack up to the top. If the crack you are injecting has a large hidden void, Concrete Mender repairs will start to gel and plug up the void in several minutes. Injection epoxy that takes several hours to cure will sink to the bottom of your crack and pool in the base before it has a chance to cure.
Effective. Concrete Mender is a Structural Polyurethane**. It is about as hard as typical concrete with much greater tensile and bonding strength. It is super thin at 8cps with a surface tension 1/3 of water. It can to penetrate concrete cracks and surfaces. Concrete Mender does not need to be forced into cracks with high pressure pumps and extraordinary methods. Concrete Mender can easily flow into cracks and fissures with just simple manual tools and a specially designed application mixer. You can repair more cracks in less time with less waste then ever before. Repairs are structural in nature and will move with the concrete, not against it like very hard epoxies.
Easy Application. For a repair to be effective in the field, it has to be simple enough for crews to apply efficiently. Installation productivity saves money.
To start, simply drill a 3/8″ diameter hole about one inch deep into the crack at several points along the crack. Clean the crack and holes with a vacuum.* (Click here to learn how to work safely around silica dust).
Tape off the top of the crack and around the holes you just drilled with clear duct tape or Gorilla Clear Repair Tape. These tapes have a good adhesive that will stick to the surrounding concrete. Do not use packing tape or other tapes without testing them first.
Gently squeeze the handle of the gun and slowly inject Concrete Mender into the crack. Work product into several holes at a time, moving the cartridge back and forth among them. Allow time for the Concrete Mender to start gelling in the bottom of the crack. As the crack starts to fill completely, you will see Concrete Mender flow under the clear tape from one drilled hole to the other. You may see air bubbling up from one hole as you inject Concrete Mender into adjacent holes.
Once the crack is filled to refusal, move on to the next few drilled holes until the whole crack is filled.
After 10 minutes at 70 degrees or 23 C, pull the tape. You can use a razor scraper, grinder or polishing device to remove and excess material and blend in the repair.
Using Roadware 10 Minute Concrete Mender and Soft-tip injection mixers, you can structurally repair concrete cracks and delaminations with simple tools and methods. This unique system saves time and money and allow for a high production rate for installers. The drill hole/inject method is much less invasive than traditional cut and fill methods and creates a lot less silica dust on the jobsite. The Microdoweling properties of Concrete Mender and Soft-tip Injection promises to be a winning combination for tough concrete repair challenges.
*“Workers may be exposed to dangerous levels of silica dust when cutting, drilling, grinding, or otherwise disturbing materials that contain silica. These materials and tasks are common on construction jobs. Breathing that dust can lead to serious, often fatal illnesses.” The Center for Construction Research and Training. Click here to learn how to work safely with silica.
** Structural Polyurethane: A polyurethane based material that restores structural integrity and aggregate interlock to distressed concrete by using low surface tension and low viscosity to penetrate concrete surfaces and cross-linking polymer chains to bond directly to the concrete-aggregate matrix. This bonding action utilizes capillary forces to self-inject polymer chains into the surrounding concrete. This material should have a modulus of elasticity less than the surrounding concrete and should not become brittle over time. This material may be combined with manufactured sand to form a PCC compatible polymer concrete that can structurally repair concrete cracks and spalls.
There is a big problem with control joints or contraction joints. They are the saw cut joints we cut into concrete slabs to control cracking as the concrete cures. The problem is the floor owner typically wants the floor poured, joints cut, joints filled, and building occupied in 60 days or less. Concrete cures hard in typically 28 days, but it continues to shrink and crack for a about a year. The contraction joint that was 1/4″ when it was cut, can almost double in width in that first year leaving the 1/4″ of joint filler a bit short, cracked and generally a mess. The sidewalls of the joint are left unprotected and the joint spalling begins. You can replace all that gummy polyurea or brittle epoxy with Roadware 10 Minute Concrete Mender™ and leave your control joint problem behind.
Roadware Incorporated Honored as 2018 Small Business of the Year
Inver Grove Heights/South Saint Paul – The River Heights Chamber of Commerce held it’s 29th Annual Small Business of the Year Award Luncheon & Trade Show on Thursday, April 12, 2018 at Southview Country Club in West St. Paul.Community leaders learned about local businesses at the trade show, learned about The Art of Ship Building (how to build effective and long-lasting ships: friendships, relationships, partnerships, sponsorships) from keynote speaker, Bob Schlichte, of Mille Lacs Corporate Ventures, celebrated the small business award finalists and heard first-hand who was awarded the 2018 Small Business of the Year!
In the Chamber’s 115th year of business, the board of directors asked how we can continue to build ships in the community and embarked upon a rebranding effort. Many of you weighed in on what makes our Chamber unique and successful and we heard you loud and clear. The Chamber bridges relationships between every business in the community with our future workforce, our important nonprofits who fill a much-needed gap and with our elected officials and public servants that plan for responsible growth. With all the outstanding businesses in the community, the Recognition Committee decided to recognize all of the small business finalists for their accomplishments along with this year’s recipient. The four finalists, The Coop, Edward Jones, Steve Doody’s Office, Mississippi Pub and Roadware Incorporated were nominated by their peers – what an outstanding accomplishment! Following a video that highlighted of each of the nominees, the River Heights Chamber announced Roadware Incorporated as the recipient of the 2018 Small Business of the Year Award! The Small Business of the Year Award acknowledges an organization that encompasses a commitment to the community through its involvement and assistance to community organizations, to its employees, suppliers and customer relationships, in addition to a commitment to excellence in service, business ethics and operations. Brenda Dietrich, Chair of the Board, commented, “I am honored to serve the community with all of these talented businesses – our finalists and winner are all very well deserving!”
Roadware Incorporated is a family-owned business located in Bridgepoint in South St. Paul. They specialize in making and manufacturing polyurethanes for concrete repair for industrial and commercial purposes around the world. The Glewwe family started Roadware in 1994 in their garage, and now it’s an international business! Roadware enjoys taking an active role in groups they have a personal interest in throughout the community and the River Heights Chamber has been one constant since the beginning. Kelton Glewwe, VP of Marketing, stated in his acceptance speech, “when asked why we belong to the Chamber, I think it is all about the relationships we have… it’s about building the Chamber family we have, and it’s been really important to me. I’ve gotten so much out of the Chamber – The Chamber is a belief in commerce and business, and we all have a passion for business, so it’s really great to be a part of.” To learn more about the River Heights Chamber’s 2018 Small Business of the Year recipient, Roadware, Incorporated, please watch their video on the River Heights Chamber of Commerce’s YouTube channel at YouTube.com/riverheightschamber.
Bill Neal of Neals Design recently repaired spalled and cracked concrete on the fly at a service station in Washington. A customer had broken an ankle stepping out of a truck into the badly spalled concrete. Bill was able to make the repair in minutes, eliminating the safety hazard without major disruption to the service station.
Roadware 10 Minute Concrete Mender is your go to product for making long-lasting repairs with minimal downtime. At 70 degrees F or 21C, A Concrete Mender repair can be ready for heavy truck traffic in about 10 minutes.
The ultra low viscosity Concrete Mender mixes very easily with manufactured sand or quartz. A tough and durable polymer concrete mortar can be mixed in a bucket by hand with simple tools. No expensive pumps or power mixers needed. See how it is done here. Concrete Mender™ Bulk Application Instructions
What do you do when your pool has cracks and spalls and it has to be open is three days? Back in 2001, the City of South Saint Paul, Minnesota had a problem with their new splash pool. Just before opening the pool for its second season, cracks and spalls were discovered in the concrete pool bottom and along corner where the floor meets the wall. The damaged was probably caused by the first Minnesota winter for this neighborhood splash pool facility. The repairs needed to be done fast. The pool was scheduled to be open in just three days. Any delay would be a disappointment for local families and political problem for the City who spent a lot of money to build this water recreation facility.
The call went out to see if anyone could come up with a solution. Roadware Incorporated, also located in the City of South Saint Paul, received a call from the Parks and Recreation Maintenance Department to see if we had any ideas. It turns out, Roadware 10 Minute Concrete Mender™ is a great product for repairing concrete pools. The cross-linked polyurethanes in Concrete Mender and very resistant to water, chlorine and other pool chemicals.
Roadware personnel were at the pool within a few hours and repairs were made using a mixture of Roadware 10 Minute Concrete Mender and manufactured sand.
Roadware 10 Minute Concrete Mender is flooded into the spalled ares and seeded with manufactured sand.
The Concrete Mender and sand bland can be troweled in place and will cure in about 10 minutes.
Vertical surfaces can be repaired by mixing Concrete Mender with fine manufactured sand and troweled in place.
Repairs can be painted using standard methods in 10 minutes after application at 70 degrees F (23C).
All the repairs took just a few hours to complete and the pool was ready for a fresh coat of paint in minutes. The pool was painted and filled with water the next day. The Concrete Mender repairs have largely been forgotten, but continue to perform to this day.
The Milan-Malpensa MXP International Airport in Ferno, Italy handles nearly 20 million passengers per year and over 500,000 tons of international freight annually. Crews are using Roadware 10 Minute Concrete Mender™ to repair cracks in taxiways. The deep penetration of Concrete Mender and the 10 minute cure helps keep the historic airport running at top efficiency.
Roadware 10 Minute Concrete Mender™ is a tough high penetration polyurethane quickly soaks into small cracks and repairs them before they become big problems.
The MXP Airport saves time and money by repairing cracks early when they are small. The Concrete Mender cures in just 10 minutes. This is perfect for repairing taxiways that have to remain open 24 hours per day.
Crews use Concrete Mender supplied in self-mixing 600ml cartridges to quickly apply material exactly where it is needed. No material is wasted. Manufactured sand is added to extend the product volume and control how much Concrete Mender flows into the crack.
Repairs are ready for airport service in about 10 minutes at 70 degrees F (23C).
The GCCE covers all aspects of cold storage warehousing and logistics. Roadware 10 Minute Concrete Mender™ is the go-to product for repairing cracks, joints and spalls in all kinds of refrigerated and freezer warehouse applications.
The cold environment and heavy weight traffic in a freezer warehouse represents the ultimate challenge for a concrete repair material. Roadware 10 Minute Concrete Mender™ has been used for over 20 years in tough cold storage environments.
The Busan Transportation Corporation uses Roadware 10 Minute Concrete Mender to repair the roll-way of Busan Metro Line 4 in South Korea. Metro Line 4 is a rubber-tired line with 14 stations and runs driverless with pneumatic tires on a 6.7 mile (10.8km) concrete track. Concrete Mender is used to structurally repair the cross joints in the track approximately every ten meters.
Concrete Mender is the right product for the job because it has a long service life and cures in about 10 minutes. This allows for minimal down time and keeps the Busan Metro Line 4 running on time with minimal service interruption.
Repair crews of a very limited repair window, The train operates approximately 20 hours per day from 5am to 1am the next day. That leaves a minimal amount of time for maintenance and repair operations. Crews have to be efficient and productive. The fast cure and rapid strength gain of 10 Minute Concrete Mender is well suited for these mission critical applications.
Having a smoother roll-way saves wear and tear on the rubber tires and reduces operating costs. Roadware 10 Minute Concrete Mender will keep the Busan Metro Line 4 running smooth and efficiently for years to come.
Roadware 10 Minute Concrete Mender is a self-injecting structural polyurethane for the permanent repair of commercial floors, decks, slabs and surfaces. The exclusive Microdoweling™ action in Concrete Mender allows it to migrate past bond lines, restore aggregate interlock and make long lasting repairs.
Click here to request more information of find a local Roadware distributor.
Click here to request more information or find a local Roadware distributor.
The Roadware YouTube Channel hits TWO MILLION VIEWS. Roadware maintains a YouTube video channel that shows Roadware products in action. This month our channel surpassed two million views. The YouTube channel currently has over 50 in-house produced videos showing simple concrete crack repair to advanced decorative and exposed aggregate concrete repairs. Check it out here. Two million views accounts for about 3.8 million watched minutes. That’s about 63,000 hours of watch time.
Here is a gallery of Roadware videos from the Roadware YouTube Channel.
Roadware 10 Minute Concrete Mender Soft-tip Full Depth Crack Injection. Inject as deep as 24 inches without expensive pumps or ports. Cures in 10 minutes at 70 degrees F. Apply down to -20F or below. See more here: http://wp.me/P8Z9BY-GC
For commercial and industrial use only.
Roadware Contraction Joint Spalling and Repair
Contraction or control joints are cut into new concrete to control the cracking process of the concrete as it cures. If the joints are filled within the first few months, the joint filler will split as the concrete continues to shrink and crack. Use Concrete Mender after the first year to eliminate the joint problem one and for all.
Exposed aggregate crack repair in Virginia with MatchCrete Clear
How contractors repir cracks in an exposed aggregate concrete patio using Roadware MatchCrete™ Clear.
How to assemble the Roadware #5150 50ml application tool and prepare a Roadware 50ml cartridge for use.
Repair stamped concrete in one minute.
How to repair a hole a stamped concrete patio condensed down to one minute. We use Roadware MatchCrete™ Clear plus some silica sand and colored grout to make a color and texture matching repair to a stamped concrete patio.
Fresno Convention Center, Roadware Flexible Cement II™
Exterior crack repairs at the Fresno Convention Center
Roadware at Pinkberry
Using Roadware 10 Minute Concrete Mender™ to create a rapid setting pebble-crete floor at a Pinkberry Store in Bahrain.
Decorative Concrete Repair with MatchCrete Clear
How to use Roadware MatchCrete™ Clear to repair cracks and spalls in decorative, stamped, colored or exposed aggregate concrete. See more at http://www.matchcrete.com
FSTR-30 Pull-off Test
FSTR-30 Tackless strip adhesion pull-off test.
Roadware 10 Minute Concrete Mender™ Countdown
Top 5 features in Roadware 10 Minute Concrete Mender™. See more at www.roadware.us.
Roadware MatchCrete Clear Countdown
Top 5 features in Roadware MatchCrete™ Clear concrete repair material. See more at www.roadware.us
Mission Briefing One - Roadware 10 Minute Concrete Mender™ 300x300ml cartridge assembly instructions and crack repair application. For mission critical concrete repair. See more at www.roadware.us.
Broom finished concrete repair with MatchCrete™ Clear.
Use Roadware MatchCrete™ clear to repair broom finished concrete cracks. Add portland cement to blend the repair to the surrounding area. Cures in about an hour. See more at the Roadware website. http://www.concretemender.com.
Commercial and Industrial Concrete Repair Products