concrete mender

Use Roadware 10 Minute Concrete Mender™ to repair concrete statuary.

In October 2014, Roadware was exhibiting at the Concrete Decor Show in Ft Worth, Texas. After the first day of the show, I received a phone call from an exhibitor working in the Decorative Concrete Competition at the show. A decorative art piece cracked in half as it was removed from its mold. The piece was intended to be a giant leaf shaped chair. The question now was, can it be fixed and would Concrete Mender™ work?

I walked back over the show at the Ft Worth Convention Center and this is what I encountered.

The “Chair” was broken into two parts right at the critical stress point in the middle.
We carefully pushed the two pieces together using care to mate the surfaces as closely as possible and supported the chair with wood 2×4’s and some shims. I then place duct tape on the bottom of the break to hold the Concrete Mender™ in place while it cured.

I used two 50ml cartridges of Concrete Mender and 4030 silica sand to make a full depth repair.

This is how the repair looked when I was finished.

The next morning, we came back and removed the wooden supports and the duct tape. The repair held perfectly. The Concrete Mender has structurally repaired the high strength concrete back together. 

William Reynolds with element7concrete continued with the project by scoring veins in the leaf with a diamond blade.
A high gloss glaze was added to the surface.

You could barely see the break when the glaze cured.

The repair was strong enough the hold together when moving the chair into the exhibit.

The finished work help together for the duration of the show and the move out process after. Roadware 10 Minute Concrete Mender™ with its Microdoweling™ structural bonding really saved the day.
Thank you to William Reynolds with element7concrete in Granite Shoats, Texas for their masterful artistic skills and all their hard work.
Once work got out that I repaired the chair, I was call on to repair other projects at the convention like   this long horn steer.
I use 10 Minute Concrete Mender™ to repair the tip of the horn.

You would never know it was broken.

Concrete Repair, MatchCrete

Stamped Concrete Crack Repair with MatchCrete™ Clear.

Repair Cracks and Spalls in stamped concrete with MatchCrete™ Clear.
You can use MatchCrete™ Clear Concrete Repair Polyurethane to repair intregal color or stamped concrete.
MatchCrete Clear stamped concrete crack repair.
Remove dirt, loose concrete, repair materials or failed caulk.
Prepare crack for MatchCrete Clear application
Use a diamond blade to slightly cut open the crack and clean out loose concrete and debris.
Stamped concrete repair with Roadware MatchCrete Clear.
Use tape to mask off the crack.
Materials need to repair stamped concrete with MatchCrete Clear.
Gather materials needed to make the repair. From left to right we have some brown concrete pigment, silica sand (43-30 grit), black unsanded tile grout for color, and a mixing cup.
Materials need to repair a crack in stamped concrete with MatchCrete Clear.
Dispence the MatchCrete™ Clear into a cup.
Adding silica sand to Roadware MatchCrete Clear for repairing stamped concrete.
Add a littlt silica sand to give the MatchCrete™ Clear some base color.
To create your color, add a small amount of powdered concrete pigment and blend with a mixing stick.
Mixing pigment into MatchCrete Clear.
Concrete pigments are strong. It just takes a small amount to color the product.
Here we are adding some black un-sanded tile grout to the mix to make a closely matching color to the stamped concrete. You can use many types of sand and dry pigments to create the desired color and texture.
Blending color into MatcCrete Clear.
Blend well by hand for about 30 seconds. You will have about 10 – 15 minutes of working time before the product starts to gel. Work in small batches.
Pour MatchCrete Clear into the crack.
Pour the blended MatchCrete™ Clear into the crack. The material will start to gel and can be troweled into place before setting.
Reapiring Stamped concrete with MatchCrete Clear.
Allow to set for about 30 minutes and pull the tape.
MatchCrete Clear Stamped concrete repair.
The repair can will be ready for traffic in about an hour. Roadware MtchCrete™ Clear repairs are tough and will not crack apart like cement based materials. The repair is UV color stable and will not become brittle like epoxy. Please click here for a MatchCrete™ Clear data sheet.
Concrete Repair

Cracked floor in data center repaired with Roadware 10 Minute Concrete Mender™.

When permanent repairs are needed for a data center that will operate 24/7/365, the contractor turns to Roadware 10 Minute Concrete Mender™. Concrete Mender’s Microdowling™ action penetrates deep into concrete cracks and can re-bond slabs back together to form a structural repair. The repairs can be polished flush in about 15 minutes leaving a smooth high performing surface.
Cracked concrete in a space to be converted to a data center in Omaha, Nebraska.
The cracked topping span at this data center needs to be repaired so a dust free environment can be maintained.
Roadware 10 Minute Concrete Mender™ is used to repair the cracks and spalls prior to concrete polishing.

Roadware 10 Minute Concrete Mender™is mixed with sand and applied with a margin trowel.  Unlike polyureas, Concrete Mender™ will not gum-up and will remain trowel-able for several minutes before setting.
Concrete crack repairs with Roadware 10 Minute Concrete Mender™ can be most any length, width or depth.

After about 10 minutes, repairs can be polished smooth using standard concrete polishing equipment. Concrete Mender™ will not smear into the surrounding surface under  the heat if the diamond polishing.

The polished floor is now smooth, dust free and ready for the data center.

 

The polished floor is now smooth, dust free and ready for the data center.

 

concrete mender

When the busses have to keep rolling, Concrete Mender gets going.

When a city bus garage in the Pacific Northwest needed a fast concrete repair solution, crews turned to Roadware 10 Minute Concrete Mender™.
Repairing concrete cracks with Roadware 10 Minute Concrete Mender™

Mission critical concrete repairs is what we do here at Roadware. Facilities like city bus garages have areas that are required to be open and operational 24/7 365 days per year. Roadware 10 Minute Concrete Mender™ is your best choice for fast repairs that have to last.

January 18, 2014
Dear Roadware,
“I am writing this letter in regards to Roadware Incorporated, in particular their 10 minute mender concrete repair product. I have been involved in the concrete industry for 28 years. I am a former Certified American Concrete Institute field testing technician and have been an ACI Concrete Flatwork Finisher and Technician for more than 10 years. For the past 15 years, I have been working to perfect the art of concrete rehabilitation on structural concrete and Architectural concrete. Other repair textures include masonry, slate. granite, clay artworks and architectural stone works.At the 2011 World of Concrete Convention, I met with The Roadware sales staff. I was quite intrigued and impressed with their 10 minute concrete mender product line. I was given some test samples which ultimately persuaded me into using Roadware product.
Our first project using Roadware products was a complicated repair contract with a bus transit authority and I had to include a two-year warranty. There would be limited time access during the repair and I needed a product that would withstand heavy bus traffic within hours of application. I submitted my bid using the specifications and MSDS for the 10 minute mender product line and believe this may have been the reason I was awarded the job. End result 10 minute mender works! Fractured concrete, spalled concrete, cracked concrete. Concrete deficiencies e.g. all surface and deep restoration repairs. Microdoweling works period! 

While I was confident in the product, it is always reassuring to experience it first hand. I am quite familiar with what it takes to provide world class service to demanding customers. Roadware Employees deliver excellent customer service and unmatched product support.”

Sincerely,

William F. Neal
Bothell, WA

Repairing concrete cracks with Roadware 10 Minute Concrete Mender™
The process starts with removing dirt and debris from the cracks and preparing them for repair.
Repairing concrete cracks with Roadware 10 Minute Concrete Mender™
Sometimes, remove and replace is not an option. Roadware 10 Minute Concrete Mender™ can have this back in service in minutes, not hours or days.
Repairing concrete cracks with Roadware 10 Minute Concrete Mender™
Roadware 10 Minute Concrete Mender™ mixed at a one to one ratio and blended with two parts sand. Each gallon of Concrete Mender makes about 2.2 gallons of repair material.

 

Repairing concrete cracks with Roadware 10 Minute Concrete Mender™
Roadware 10 Minute Concrete Mender™ can be mixed in bulk with simple tools and equipment.
Repairing concrete cracks with Roadware 10 Minute Concrete Mender™
Manufactured sand or quartz is added to the Concrete Mender to make a trowel-able mortar.
Repairing concrete cracks with Roadware 10 Minute Concrete Mender™
Roadware 10 Minute Concrete Mender™ is available in 10 gallon kits or convenient 2 gallon jug kits.
The Roadware 10 Minute Concrete Mender™ blended with silica sand is poured into the cracks and troweled flat.
Repairing concrete cracks with Roadware 10 Minute Concrete Mender™
Repairs can be made in all seasons with an ambient temperature range of -20F to 100F.
Repairing concrete cracks with Roadware 10 Minute Concrete Mender™
Roadware 10 Minute Concrete Mender™ repairs are ready for bus traffic in about 10 minutes at 70 degrees F.
Repairing concrete cracks with Roadware 10 Minute Concrete Mender™
Customer letter to Roadware

 

 

Concrete Repair

Matching repairs to exterior concrete with a broom finish.

Use Roadware MatchCrete™ Clear, quartz sand, and portland cement to repair cracks in exterior concrete sidewalks and decks with a broom finish. MatchCrete™ Clear is a non-yellowing polyurethane bland that sets fast, bonds very well and can accommodate exterior conditions.

Click here to see the video:
Concrete Repair

New videos showing MatchCrete™ Clear.

Last week I posed two new videos on the Roadware YouTube Channel showing Roadware MatchCrete™ Clear in action repairing cracks in an exposed aggregate concrete sidewalk and patio. I also posed a video on how to repair a hairline crack in a driveway or sidewalk.How to repair a crack in an exposed aggregate concrete patio using Roadware MatchCrete™ Clear in a 600ml cartridge.

How to repair an exposed aggregate concrete sidewalk using Roadware MatchCrete™ Clear in the 50 ml cartridge.

How to repair a hairline crack in a driveway, sidewalk, patio, or pool deck with Roadware MatchCrete™ Clear.

 

Commercial and Industrial Concrete Repair Products