All posts by Kelton Glewwe

Proven 10-Minute Concrete Mender for Fast Repairs

Contractor Guide: Fast, Permanent Repairs for Real‑World Concrete Problems

Roadware 10 Minute Concrete Mender™ is a thin, two-part structural polyurethane that behaves almost like water.

It runs deep into cracks, locks into the concrete, and cures in about 10 minutes — even in cold environments.

If you need a repair that won’t pop out, smear, or crack under forklifts, this is the material. Concrete Mender, contractor guide

What Makes Concrete Mender™ Different

It Goes Deep

Concrete Mender™ has extremely low viscosity (8–9 cps). It wicks into tight cracks and micro‑fractures that epoxies can’t reach. Instead of sitting on top, it bonds inside the concrete and restores strength from the bottom up.

It Cures Fast

At 70°F, you’re looking at roughly 10 minutes to a traffic‑ready repair. Perfect for warehouses, retail floors, distribution centers, and anywhere downtime costs money.

It does not become brittle.

Unlike epoxy, Concrete Mender™ doesn’t get brittle. It deforms with the slab, handles vibration, and won’t chip out under heavy equipment or polishing machines.

It Works in Freezers

Concrete Mender™ cures reliably down to ‑20°F (‑28°C). No heaters, no waiting.

When to Use It

  • Crack repair — shrinkage cracks, stress cracks, full‑depth cracks
  • Spalls and pop‑outs — forklift damage, joint blowouts, delamination
  • Cold storage — freezer floors, loading docks
  • High‑traffic slabs — warehouses, retail, airports
  • Polished concrete prep — fills cracks without smearing or ghosting

How to Use It (Contractor Workflow)

1. Prep the Area

  • Clean out loose debris
  • Vacuum dust
  • Make sure the concrete is dry
  • For cracks: chase with a blade if needed to open the top

2. Choose Your Method

  • Cartridge — best for cracks and small spalls
  • Needle‑tip mixers — for tight cracks and precision work
  • Bulk mix — for larger spalls or wide cracks
  • Sand‑extended mix — add silica sand to build volume and match thermal movement

3. Apply the Material

  • Let Concrete Mender™ flow into the crack — don’t force it
  • Add more until the crack stays full
  • For spalls: mix with sand to a stiff, wet consistency and trowel in

4. Finish the Repair

  • Shave flush after cure (about 10 minutes at 70°F)
  • Grind or polish as needed
  • Ready for coatings almost immediately

Tips from the Field

  • Don’t overfill — the material is thin and will sink as it penetrates
  • Always have sand ready — extending the mix saves material and improves performance
  • Use needle tips for tight cracks — they push material deep without mess
  • Warm the cartridges in cold weather — improves flow
  • Vacuum thoroughly — dust blocks penetration
  • Product Calculator — use the online product estimator calculator

Limitations You Should Know

  • Concrete must be dry
  • Slabs should be at least 60 days cured
  • Material may yellow in sunlight
  • Outdoor cracks should have minimal movement

Why Contractors Choose It

Concrete Mender™ is trusted by major industrial and retail operators because it’s fast, strong, and predictable. It doesn’t fail under forklifts, pallet jacks, or polishing equipment — and it keeps operations running with almost no downtime.

CRACK REPAIR

  1. Clean out with diamond grinder and remove dirt and dust.
  2. Flood with Roadware 10 Minute Concrete Mender™
  3. Add a fine graded silica sand and additional liquid to grade.
  4. Strike off excess material and allow to cure for 10 minutes at 70°F.
  5. Open to traffic. Finish and blend with a grinding stone if desired.

SPALL REPAIR

  1. Clean out with a diamond grinder and remove dirt and dust.
  2. Flood with Roadware 10 Minute Concrete Mender™
  3. Add a fine-graded silica sand and additional liquid. Work in one-inch lifts to grade.
  4. Strike off excess material and allow to cure for 10 minutes at 70°F.
  5. Open to traffic. Finish and blend with a grinding stone if desired.

HAIRLINE CRACKS

  1. Score the top of the crack with a diamond blade or wire brush.
  2. Remove dust with a vacuum.
  3. Flood with Roadware 10 Minute Concrete Mender™ supplied in twin cartridges and optional needle tip mixer. Or, use the Roadware Easy Injection System.
  4. Add a fine-graded silica sand to larger areas and allow to soak in.
  5. Strike off excess material and allow to
  6. cure for 10 minutes at 70° F.
  7. Open to traffic. Finish and blend with a grinding stone if desired.

SPALLED CONTROL JOINT

  1. (Fully cured non-moving)
  2. Clean out with diamond grinder and remove dirt and dust. Score back spall with blade for a finished look.
  3. Flood with Roadware 10 Minute Concrete Mender™
  4. Add a fine graded silica sand and additional liquid to grade.
  5. Strike off excess material and allow to cure for 10 minutes at 70°F.
  6. Open to traffic. Finish and blend with a grinding stone if desired.

DELAMINATED SLAB

  1. Drill 3/8″ hole into the void.
  2. Remove dust with a vacuum.
  3. Inject Concrete Mender™ with the Easy Injection System.
  4. Add a fine graded silica sand and additional liquid to fill holes to grade.
  5. Strike off excess material and allow to cure for 10 minutes at 70° F.
  6. Open to traffic. Finish and blend with a grinding stone if desired.

THRESHOLDS AND
UNEVEN SLABS

  1. Clean out with diamond or wire grinder and remove dirt and dust. Score lower edge with diamond blade for a finished look.
  2. Flood with Roadware 10 Minute Concrete Mender™
  3. Add a fine graded silica sand and additional liquid to a mortar consistency.
  4. Shape with a clean steel trowel and allow to cure for 10 minutes at 70° F.
  5. Open to traffic. Finish and blend with a grinding stone if desired. Maintain existing expansion joint if necessary.
Read more: Proven 10-Minute Concrete Mender for Fast Repairs

How Amazon Warehouse Achieves No-Cut, Full-Depth Crack Repair

Repairing full‑depth cracks in warehouse floors has traditionally required opening the cracks with dry diamond saws. While common, this method is slow, expensive, and produces hazardous silica dust that must be carefully controlled. On a recent Amazon Warehouse project, contractors adopted a faster, cleaner, and more durable solution: no‑cut crack repair using Roadware 10 Minute Concrete Mender.

This innovative approach eliminates saw‑cutting entirely while restoring structural performance across thousands of linear feet of shrinkage cracks.

Thre level Amazon Warehouse with cracks in the floor.

Why Repairing Warehouse Floor Cracks Matters

In industrial and commercial facilities, cracked concrete floors create serious long‑term problems:

  • Progressive deterioration as forklifts and wheeled traffic widen the cracks
  • Loss of load transfer, reducing slab performance
  • Safety and liability risks for employees and equipment
  • Dirt accumulation, making floors harder to clean
  • Premature slab failure, leading to costly downtime

Roadware 10 Minute Concrete Mender is a structural polyurethane engineered to penetrate deep into concrete and restore aggregate interlock. Its ultra‑low viscosity allows it to reach the bottom of full‑depth cracks without cutting.

Crack in warehouse floor.
This floor presented thousands of feet of shrinkage and stress cracking. The cracks were all fairly clean without excessive foreign debris or dirt at time of repair. 

Project Overview: Three‑Level Amazon Warehouse

This three‑story Amazon facility developed thousands of linear feet of shrinkage and stress cracks before going into service. Fortunately, the cracks were clean and free of embedded debris—ideal conditions for a no‑cut, full‑depth repair.

The No‑Cut Repair Plan

Instead of opening the cracks with saws, contractors used sacrificial vinyl weatherstrip to create a temporary dam along each crack. This peel‑and‑stick barrier holds Concrete Mender™ in place while it flows downward.

Why This Works

When mixed, Concrete Mender™ has a water‑thin viscosity, allowing it to:

  • Wick deep into cracks
  • Penetrate micro‑fractures
  • Bond directly to aggregate
  • Begin gelling within 5–7 minutes

This process initiates Roadware’s signature Microdoweling action—molecular bonding that locks the repair into the concrete matrix.

Most cracks require three to four light flood applications to achieve full‑depth penetration and complete structural restoration.

Step‑by‑Step Application Process

One of the advantages of Concrete Mender™ is that it requires no pumps, ports, or heavy equipment.

1. Surface Preparation

  • Vacuum the cracks
  • Clean the surrounding concrete

2. Install Weatherstrip Dam

Apply peel‑and‑stick vinyl weatherstrip along the crack to form a temporary containment well.

3. Mix Concrete Mender™

  • Combine equal parts A and B
  • Mix for 15 seconds

4. Flood the Crack

Pour Concrete Mender™ directly into the crack. Allow it to soak in and repeat until the crack is filled to refusal.

5. Cure and Finish

Concrete Mender™ cures in about 10 minutes at 72°F (21°C). Once cured:

  • Remove the weatherstrip
  • Shave or grind excess material flush with the floor
  • Return the area to service immediately

For this repair type, do not add manufactured sand. For larger spalls or wide cracks, see the Concrete Mender Bulk Application Instructions.

No cut full depth crack repair with Roadware 10 Minute Concrete Mender™.
No-cut crack repair with Roadware 10 Minute Concrete Mender™ uses removable peel-and -stick weatherstrip to form a temporary well that holds the Concrete Mender in place while it soaks down into the crack.
Amazon Warehouse full depth crack repair without cutting.
Weatherstripping is used to hold Roadware 10 Minute Concrete Mender in place while it soaks deep into cracks.

Results: Clean, Fast, and Structurally Sound Repairs

The finished repairs blend smoothly into the surrounding concrete. As forklifts and foot traffic continue across the slab, the repairs become even less noticeable.

Amazon Warehouse full depth crack repair without cutting.
Roadware 10 Minute Concrete Mender injected deep into cracks using the Roadware Easy Injection System.
Roadware 10 Minute Concrete Mender injected deep into cracks using the Roadware Easy Injection System.

Roadware 10 Minute Concrete Mender Technical Data Sheet

Download PDF:  

Concrete Mender™ TDS

Product used in the project:

80020 Roadware 10 Minute Concrete Mender Two-Gallon Kit
80020 Roadware 10 Minute Concrete Mender Two-Gallon Kit

80020 Roadware 10 Minute Concrete Mender Two-Gallon Kit

80050 Roadware 10 Minute Concrete Mender Ten-Gallon Kit
80050 Roadware 10 Minute Concrete Mender Ten-Gallon Kit

80050 Roadware 10 Minute Concrete Mender Ten-Gallon Kit

 

Effortless Full-Depth Concrete Crack Injection with 10 Minute Mender

Roadware 10 Minute Concrete Mender™ has transformed how contractors, facility managers, and engineers approach full‑depth concrete crack repair. Traditional epoxy injection systems are slow, brittle, and require expensive pumps and specialized labor. Concrete Mender’s ultra‑low viscosity polyurethane and Easy Injection™ Mixers make structural crack repair faster, cleaner, and more reliable—without high‑pressure equipment.

Roadware 10 Minute Concrete Mender and the Easy Injection System for repairing cracks and delaminations.

Why Traditional Epoxy Injection Falls Short

Epoxy injection has been the default method for decades, but it comes with major drawbacks:

  • High-pressure pumps required to force thick resin into cracks
  • Brittle repairs that fail under movement or thermal cycling
  • Slow cure times—often several hours
  • Heavy silica dust exposure from aggressive crack chasing
  • High labor cost due to specialized training and equipment

These limitations make epoxy injection impractical for real-world industrial floors, warehouses, and high‑traffic environments.

Roadware Easy Injection System

The Roadware Advantage: Microdoweling™ + Soft‑Tip Injection

Roadware 10 Minute Concrete Mender is engineered for deep penetration and structural bonding. Its unique properties make it ideal for full‑depth crack injection:

  • Ultra‑low viscosity (≈8 cps)—flows like water
  • Surface tension ⅓ of water—wicks into microfractures
  • Structural polyurethane—strong but flexible
  • Fast gel time—begins curing in minutes
  • No pumps required—manual injection is enough

This combination creates a Microdoweling™ effect, where the polymer forms millions of molecular anchors inside the concrete, restoring structural integrity without brittleness.

Concrete Mender crack injection into 24 inches of concrete.
Concrete Mender crack injection into 24 inches of concrete. Notice the material penetrating full depth.

How to Inject Concrete Mender for Full‑Depth Repairs

Below is the optimized, step‑by‑step workflow crews can follow in the field.

1. Drill Access Holes

  • Drill 3/8″ diameter holes, about 1 inch deep, along the crack.
  • Space holes based on crack length and depth.
  • Vacuum thoroughly to remove dust.
  • (Silica safety note: follow OSHA Table 1 compliance.)

2. Tape the Crack Surface

Use clear duct tape or Gorilla Clear Repair Tape to seal the crack surface. Avoid packing tape—it often fails to adhere to concrete.

3. Prepare the Cartridge

  • Install the Soft‑Tip™ Injection Mixer
  • Purge air according to Roadware instructions
  • Insert the tip into the first drilled hole

4. Inject Concrete Mender

  • Gently squeeze the gun to introduce material
  • Move between several holes to allow bottom‑up filling
  • Watch for:
    • Material traveling under the tape
    • Air bubbling from adjacent holes
  • Continue until the crack is filled to refusal

5. Finish the Repair

  • After ~10 minutes at 70°F (23°C), remove the tape
  • Shave, grind, or polish excess material
  • Blend the repair into the surrounding slab

Why This Method Outperforms Epoxy Injection

Faster Production

Crews can complete full‑depth repairs in minutes—not hours—allowing more linear feet of crack repair per shift.

Less Dust, Less Labor

The drill‑hole method is far less invasive than routing and chasing cracks, dramatically reducing silica dust exposure.

Stronger, More Durable Repairs

Concrete Mender moves with the slab, preventing brittle failures common with epoxy.

Lower Total Cost

No pumps, no ports, no specialized epoxy injection rigs. Just cartridges, mixers, and standard dispensing tools.

Ideal Applications

  • Warehouse floors
  • Distribution centers
  • Manufacturing plants
  • Retail slabs
  • Airport hangars
  • Parking decks
  • Cold storage facilities

Anywhere concrete cracks threaten structural integrity or operational efficiency, Concrete Mender provides a fast, reliable solution.

1006-STR 24-element static mixer with Easy Injection Tip
1006-STR 24-element static mixer with Easy Injection Tip

1006-STR 24-element static mixer with Easy Injection Tip

80300 Roadware 10 Minute Concrete Mender 600ml Cartridge
80300 Roadware 10 Minute Concrete Mender 600ml Cartridge

Ultimate Guide to Fast-Curing Concrete Repairs for Warehouses

Why Fast-Curing Repairs Matter in Modern Warehouses

Warehouse operations are faster, heavier, and more continuous than ever. A single cracked slab or spalled joint can disrupt workflow, damage equipment, and create safety hazards. Traditional concrete repair products often fall short because they cure slowly or fail under dynamic loads.

Key challenges facility managers face:

  • Heavy forklift and truck traffic
  • Tight logistics schedules
  • Rising maintenance costs
  • Pressure to reduce downtime
  • Need for long-term structural durability

This is why fast-curing, structural-grade materials are now essential—not optional.

Roadware 10 Minute Concrete Mender is widely recognized as one of the most reliable heavy-duty floor repair systems for industrial environments. Its unique Microdoweling™ action allows the material to penetrate deep into the concrete matrix, creating a permanent structural bond.

What Makes Concrete Mender Different?

  • Ultra-low viscosity (8 cps) for deep penetration
  • Structural bonding that restores aggregate interlock
  • Fast cure times—traffic-ready in 10–15 minutes
  • High durability under forklift and truck traffic
  • Works in extreme temperatures (down to –20°F)
  • Minimal surface prep reduces labor and downtime

This is true structural concrete repair designed for demanding industrial environments.

Concrete Mender crack injection into 24 inches of concrete.
Concrete Mender crack injection into 24 inches of concrete. Notice the material penetrating full depth.

Performance Benefits for Facility Managers

1. Rapid Cure for Minimal Downtime

Roadware’s fast-curing formula enables warehouse downtime reduction by allowing traffic lanes to reopen quickly—often within minutes.

2. Long-Term Durability Under Heavy Loads

Unlike brittle epoxies, Concrete Mender deforms with dynamic loads, preventing future cracking and eliminating weak patch lines.

Diagram of a spalled contraction joint repair using 10 Minute Concrete Mender headers.

3. Versatile Applications

  • Crack repair
  • Spall repair
  • Joint stabilization
  • Delamination injection
  • Polished concrete prep
  • Anchor and bolt repair

4. Works in Any Temperature

Perfect for cold storage, freezer slabs, exterior docks, and hot manufacturing environments, suitable for concrete repair.

Comparing Fast-Curing Industrial Concrete Repair Systems

To evaluate fast-curing concrete materials, facility managers should consider:

  • Cure speed (minutes vs. hours)
  • Bond strength (surface patch vs. structural penetration)
  • Flexibility vs. brittleness under dynamic loads
  • Temperature performance
  • Dust and prep requirements
  • Long-term durability

Roadware 10 Minute Concrete Mender consistently ranks at the top across all categories

Chart showing cure time vs temperature for Roadware 10 Minute Concrete Mender.
Chart showing cure time vs temperature for Roadware 10 Minute Concrete Mender.

Conclusion

In 2026, facility managers need concrete repair systems that deliver structural performance, fast cure times, and minimal disruption.

Additionally, Roadware 10 Minute Concrete Mender remains a trusted solution for industrial environments where up-time is critical.

Repairs must last.

Ultimate Polished Concrete Floor Repair with 10-Minute Mender

Concrete Floor Polishing & Repair: Why Roadware 10‑Minute Concrete Mender™ Is the Industry Standard

Large commercial buildings—big-box retailers, airports, warehouses, logistics centers, and convention halls—have made polished concrete floors one of the fastest‑growing flooring categories in the world. Facility managers and contractors now prefer polished concrete for its:

  • Clean, modern appearance
  • Low maintenance requirements
  • Dust‑free, smooth surface
  • High light reflectivity and energy efficiency
  • long-term durability under heavy traffic

Before any concrete floor can be polished, all cracks, spalls, joints, and surface defects must be repaired correctly.

Otherwise, poor repairs increase the risk of grinding failures, callbacks, and costly downtime.

This highlights why polished concrete floor repair is essential for reliability and uptime.

Why Pre‑Polish Concrete Repair Matters

Polishing equipment places extreme stress on the slab. If the repair material cannot bond, flex, and carry load, it will:

  • Pop out during grinding
  • Smear or melt under heat
  • Disbond under forklift traffic
  • Create visible defects that ruin the finish

This is why professional polishing contractors rely on high‑performance structural repair materials, not patching compounds.

⭐ Contractor Spotlight: C&C Construction Co.

“Concrete Mender™ eliminates the anxiety of repair failure.”

Curtis Venable, president of C&C Construction Co., has polished millions of square feet of concrete. His rule is simple:

“Cracks, spalls, and joints must be repaired correctly. Poor repairs undermine my credibility and cost everyone time and money.”

While Venable uses different materials depending on the job, he frequently chooses Roadware 10‑Minute Concrete Mender™ for its speed, strength, and reliability.

⭐ Why Contractors Choose Roadware 10‑Minute Concrete Mender™

1. Microdowling™ Technology = Permanent Structural Bond

Concrete Mender™ is an ultra‑low‑viscosity polymer that penetrates deep into micro‑fissures, creating a structural bond stronger than the original concrete. This Microdowling™ action allows repairs to:

  • Transfer load without cracking
  • Absorb shock from forklifts and heavy equipment
  • Resist chemicals and moisture
  • Perform in extreme temperatures, including freezers

“I know it won’t melt, smear, or come out when my polishing machines run over it,” Venable says. “Some of our repairs are 6–7 years old and still perfect.”

2. 10‑Minute Cure Time = Maximum Productivity

On large polishing projects, downtime is expensive. Concrete Mender™ cures in about 10 minutes, allowing crews to:

  • Repair
  • Grind
  • Polish
  • Keep machines moving

Venable recalls a 110,000‑square‑foot national grocery retailer project:

“With six people on polishing machines for three weeks, waiting for repairs to cure is not an option. Concrete Mender keeps the job moving.”

3. Repairs That Blend Seamlessly With Polished Concrete

Retailers demand clean, uniform floors—no mismatched patches or visible repairs. Concrete Mender™ blends naturally with surrounding concrete, producing a near‑perfect color match after polishing.

“A patchwork of colors is unacceptable today,” Venable explains. “Repairs must blend into a single, clean finish.”

  • Rockford Concrete Polishing & Epoxy Flooring Company
  • Joint Filling – Elegant Polishing
  • Before and After Gallery - Concrete Coatings and Repair
  • Concrete Crack repair: Breathing New Life Into Your Floors | NZ ...

Retail stores and big-box chains

  • Warehouses and distribution centers
  • Airport hangars
  • Freezers and cold storage
  • Industrial facilities
  • Polished concrete showrooms
  • High‑traffic commercial floors

It can be cut, ground, polished, and colored just like the surrounding concrete—without smearing or pulling out.

⭐ Summary: The Professional’s Choice for Polished Concrete Repair

Roadware 10‑Minute Concrete Mender™ delivers:

  • Permanent structural bonding through Microdowling™
  • 10‑minute cure time for maximum efficiency
  • Polishable, cuttable, grindable performance
  • Color‑blending repairs that disappear into the slab
  • long-term durability under heavy traffic

“Concrete polishing is more competitive than ever,” Venable says. “Concrete Mender helps me meet customer expectations for appearance, performance, and efficiency.”

Contact Roadware, Inc.

Roadware Incorporated 381 Bridgepoint Way South Saint Paul, MN 55075

Richard E. King — 800‑522‑7623 or 651‑457‑6122 Kelton E. Glewwe — 800‑522‑7623 or 651‑457‑6122

Learn more: www.concretemender.com

For C&C Construction Co.: www.candcconst.com

Microdowling™, Roadware 10‑Minute Concrete Mender™, and associated logos are trademarks of Roadware Incorporated.

Essential floor repairs for AGVs and warehouse robots

“If your AGV’s, robots, warehouse, floor repair could talk, they would ask for Concrete Mender,” said Richard King, Roadware, Inc.

Keep your robots moving. Keep your floors performing.

AGV carrying beer on a preset path in a warehouse.
AGV’s move thousands of pounds in a single trip over the exact same path hundreds of times per day.

Automated Guided Vehicles (AGVs) and warehouse robots are the backbone of modern distribution centers, AGV’s, robots, warehouse, floor repair considerations. They run the same routes thousands of times per day—quietly, efficiently, and relentlessly. But their small, hard wheels can be brutal on concrete floors.

Over time, those repeated passes crush joint edges, wear down surface paste, and create ruts, spalls, and dusting that slow down operations and damage equipment.

Roadware 10 Minute Concrete Mender with Microdoweling™ delivers the only repair solution engineered to move with the concrete, bond deep into micro‑fractures, and stand up to the punishing traffic patterns of AGVs.

Why AGV Floors Fail — and Why Traditional Epoxies Make It Worse

AGVs concentrate thousands of pounds of load onto narrow wheel paths. When they repeatedly cross control joints and worn concrete, the damage compounds:

  • Joint shoulders crumble
  • Surface paste turns to dust
  • Ruts form in high‑traffic lanes
  • AGV drive systems and wheels wear prematurely

Many facilities try to fix this with brittle, high‑PSI epoxies. But that creates a new problem:

Hard epoxy + softer concrete = speed bumps and pop‑outs.

If your concrete is ~4000 psi and you patch it with a 10,000+ psi epoxy, the epoxy won’t flex. The surrounding concrete continues to wear, leaving raised, rigid epoxy “islands” that fracture at the bond line.

The Concrete Mender™ Advantage: Tough, Flexible, and AGV‑Ready

Roadware 10 Minute Concrete Mender® is engineered differently:

  • Microdoweling™ penetration bonds deep into the concrete matrix
  • Modulus of elasticity slightly below concrete allows repairs to flex under load
  • Repairs wear with the concrete, not against it
  • No brittle failures, no speed bumps, no pop‑outs
  • Traffic-ready in about 10 minutes — even under heavy AGV loads
  • Works in freezers down to –30°F

AGV’s, robots, warehouse, floor repair initiatives help give your operations a smoother path. Floors last longer. Your maintenance team stops chasing recurring failures.

Fast Repairs. Minimal Downtime. Maximum Uptime.

Closing aisles for hours or days is expensive. With Concrete Mender®:

  • Minimal prep
  • Fast cartridge or Easy Injection application
  • Return to service in minutes
  • Ideal for 24/7 operations, cold storage, and high-throughput facilities

AGVs can stay productive — and so can your team.

Where Concrete Mender Excels

  • Control joint rebuilding
  • Spall and pothole repair
  • Wheel-path ruts
  • Cracked or delaminated concrete
  • Freezer and cold‑storage floors
  • High‑traffic robotic lanes

If your AGVs follow the same path every time, Concrete Mender® keeps that path smooth, durable, and reliable.

Recommended Products for AGV Floor Repairs

Your AGVs Will Thank You

As Roadware’s Richard King says:

“If your AGV could talk, it would ask for Concrete Mender.”

Because smoother floors mean fewer breakdowns, less wheel wear, and more uptime.

Concrete repairs for AGV’s need to bond under heavy traffic as well as deflect with the concrete and transfer loads to the surrounding concrete without fracturing.

AVG’s like to take the same path every time. This can prematurely wear out concrete floors.
AGV drive system in an Automated Guided Vehicle.
The drive system in a typical AGV can haul a lot of weight, but the floor needs to be smooth.
Warehouse and AGV floors can be repaired and open for traffic in about 10 minutes after application with Roadware 10 Minute Concrete Mender.

Products used in this application:

80300 Roadware 10 Minute Concrete Mender 600ml Cartridge
80300 Roadware 10 Minute Concrete Mender 600ml Cartridge

80020 Roadware 10 Minute Concrete Mender Two-Gallon Kit
80020 Roadware 10 Minute Concrete Mender Two-Gallon Kit

80020 Roadware 10 Minute Concrete Mender Two-Gallon Kit

 

Cure for Joint Curling

Using Roadware 10 Minute Concrete Mender and the Applied Adhesives GMP 050 pump. Here, curled contraction joints are stabilized and bonded together with Roadware 10 Minute Concrete Mender™.

Joint curling is caused by moisture‑related slab deformation. Roadware 10 Minute Concrete Mender™, installed using the Applied Adhesives GMP 050 pump, stabilizes curled joints by penetrating deep into the concrete, restoring aggregate interlock, and making the slab effectively jointless. This method provides a permanent structural repair, eliminates vertical displacement, and is traffic‑ready in minutes.

See more about curled slab repair.

Spalled control joint repaired permanently with Roadware 10 Minute Concrete Mender.

Heavy Duty Contraction Joint Rebuild Application For High Traffic Areas

Using Roadware 10 Minute Concrete Mender.

Remove loose material and create a shelf on both sides of the joint with a minimum profile of 1.5” deep and 2” wide on each side. Vacuum and thoroughly remove dust and contaminates.

Create a repair base by filling repair area halfway to grade with bulk mixed 10 Minute Concrete Mender™ combined with 10-20 grit silica sand.

Use a ratio of 1 Part mixed Concrete Mender to 2 parts silica sand. Up to 1/2 part additional sand may be added during application to assist with troweling and placement. Be sure to leave the lower half surface rough and sand covered to accept the next layer.

Diagram of a spalled contraction joint repair using 10 Minute Concrete Mender headers.

EXAMPLE

1 Qt side A,

1 Qt Side B,

4 Qts 10-20 silica sand,

Up to 1 quart additional sand as needed.

Once the first layer sets and turns grey, continue with an additional layer up to flush with the surface.

The mixed material should always be resin rich and the sand should be fully saturated when applying to the repair area.

For extra surface strength, 30 grit aluminum oxide may be broadcast and troweled in place on top as the materials start to gel in about 5 minutes after placement. Allow to fully cure and grind flush within 24 hours. OPTIONAL: Re-saw the contraction join

Quick Concrete Solutions for Bridge Maintenance

Bridge maintenance crews in West Virginia are using Roadware 10 Minute Concrete Mender to repair hairline cracks in bridge decks. Concrete Mender is a high-performance, rapid-curing concrete repair product designed to restore structural integrity and prevent further deterioration. It is specially formulated to bond well with existing concrete and withstand harsh environmental conditions. Applied with 600 ml dual cartridges and a needle tip mixer, Concrete Mender allows for precise application and minimal waste. The product’s quick curing time of just 10 minutes facilitates rapid reopening of traffic.

Before application, cracks are lightly scored with a diamond blade to ensure proper bonding. Dust and dirt are removed to achieve a clean surface. Concrete Mender is then applied to the top of the crack and allowed to soak in, creating a strong, durable seal. Silica sand is sprinkled onto the wetted surface to enhance bonding strength and surface texture. The material is allowed to cure for 10 minutes, after which traffic can resume immediately, reducing downtime and maintaining safety.

 

1006-15 24-element static mixer with 15 gauge needle tip
1006-15 24-element static mixer with 15 gauge needle tip

1006-15 24-element static mixer with 15 gauge needle tip.

5300C 600ml Dual Cartridge Application Tool
5300C 600ml Dual Cartridge Application Tool

600ML (300×300) dual cartridge application tool for all Roadware 600ML cartridges.

80300 Roadware 10 Minute Concrete Mender 600ml Cartridge
80300 Roadware 10 Minute Concrete Mender 600ml Cartridge

Spall Repair with MatchCrete™ Clear

Using Roadware matchCrete Clear, cement powder, and rock to make exposed aggregate concrete spall repairs. 

 

This driveway was seriously damaged from deicing snowmelt treatments. I simply routed out the perimeter of each of the damaged areas. I then thoroughly power washed to remove all dirt and loose debris and allowed the area to dry. I mixed up four separate batches of Matchcrete mender with 1/4”pea gravel seeded on top. I then applied a small amount of fine sand before the surface had hardened. The homeowner was extremely pleased with the finished results!! Thanks so much to the folks at Roadware Inc for their insight and positive support on this project!! Please note,
I will diamond cut, and route open the original joints after full cure time.

Bill Neal, Redmond, WA